Design and Implementation of Fault-Tolerant Control Strategies for a Real Underactuated Manipulator Robot

This paper presents the design and implementation of four control strategies applied to a real underactuated manipulator robot with 3-DOF (Degrees of Freedom). Additionally, an original methodology for controlled oscillatory compensations is designed and implemented to mitigate the effect of a passive joint on the overall performance of this manipulator robot. The objective of this methodology is to create controlled oscillations that allow the faulty link and its (passive) joint to physically align with their adjacent previous link. The implemented control techniques are sinh–cosh, neural compensation, gain scheduling PID, and gain scheduling sinh–cosh. The real robot in which these four control strategies and oscillatory compensation methodology are implemented is a SCARA (Selective Compliant Assembly Robot Arm) robot. To assess controller performance—once the 3-DOF underactuated manipulator robot starts its trajectory—after t = 4.5 s, a fault is activated in its joint No. 2, converting it into a passive joint. The performance indicators IA (index of agreement), RMS (Root Mean Square), and RSD (Residual Standard Deviation) are used to analyze, compare, and evaluate the behavior of the four control strategies and the compensation methodology. © 2022, The Author(s).